Johnson Controls-Hitachi Air Conditioning, a joint venture between Hitachi products and Johnson Controls, is in the heating, ventilation, and air conditioning (HVAC) business. The company has a group that produces scroll compressors that power air conditioning and refrigeration systems. Scroll compressors work in a circular motion instead of an up-and-down piston action and have a reputation for reliability and efficiency. Scroll compressors are deployed in several different ways to meet the needs for efficiency, comfort, and affordability – and therein lies the challenge. Finding a suitable scroll compressor for a specific application requires understanding variables such as refrigerant, rating conditions, and cooling capacity.
Spreadsheets have limitations
Spreadsheets effectively analyze data and running numbers and will cobble together a solution for a customer with a price quote. But a spreadsheet requires constant upkeep and maintenance, or else data will be inaccurate and will not integrate into other systems or processes. Johnson Controls–Hitachi Air Conditioning had outgrown the spreadsheet.
A customer inquiry on the website would result in back-and-forth questions for several days until fully understanding the customer requirements.
A cloud-based online selection tool
Johnson Controls–Hitachi Air Conditioning needed an interactive product configurator to manage an ever-changing product catalog. The solution was a cloud-based selection tool, accessible from anywhere. The configurator presents multiple selection criteria for application, refrigerant, rating conditions, and cooling capacity. The configurator also generates technical documentation based on specific customer input to download.
An interactive product configurator is ideal for companies that produce or distribute highly configurable or customizable products, with multiple options and features available for the same product. The importance of product configuration is currently increasing dramatically for a wide range of industrial companies because of the growing demand for individually specified products.
Tom Parrish, Vice President, Compressor Business Unit at Johnson-Hitachi Air Conditioning, says, “We provide our clients with superior and quality engineered product solutions that deliver outstanding performance. Our future growth strategy required a much stronger customer interaction fueled by flexible and scalable digital tools – those that are able to provide easy access, high responsiveness and improve the quality of our initial customer engagements, particularly of new customers seeking newer Product applications.” When choosing which solution would fit the needs of Johnson-Hitachi Air Conditioning. He continues by saying, “The team at Infosys has made this a reality by delivering a cloud-based digital product selection tool that refreshes product data, introduces new models, updates drawings or specifications instantly, helping us reach out to a global customer base. We are very proud to provide this Transformational experience to our customers, and we believe that it is beginning to pay off as we are seeing higher win rates”.
Selecting a strategic partner
Custom software is complex and taking on product configurator development in-house is challenging and most likely tricky, and more time-consuming than it may be worth.
Johnson Controls–Hitachi Air Conditioning decided to outsource the work to Infosys based on trust and a long-standing relationship. Infosys understands the HVAC business and has extensive experience in sales and product configuration. Vijay Narayan, Senior Vice President and Regional Head of Manufacturing—Americas, Infosys, remarks, “Manufacturing Organizations are adapting Digitization in a big way and in particular enhancing customer experience in every engagement. We at Infosys were thrilled to take our partnership with Johnson Controls Hitachi a step ahead and help simplify their complex selling processes with our advanced set of Cloud-based Engineering solutions and services.”
Infosys has created digital catalogs to help customers search for products based on features and attributes. Infosys has a product configuration solution that accelerates the sales cycle by enabling sales teams to accurately configure products and estimate product costs. The solution captures customer requirements, automatically maps requirements with the product portfolio, and optimizes pricing.
Infosys uses a program named Cobalt. Infosys Cobalt is a set of services, solutions, and platforms for enterprises to accelerate the cloud journey. I have seen this in action with several customers, and Infosys has an excellent rinse and repeat process to reduce the risk of migration and the implementation time.
The hosting environment for the solution is Microsoft Azure. Azure Active Directory provides multifactor authentication and conditional access for security. The data store for code and product artifacts is Azure SQL Database, a relational database service built on Azure that automatically scales to meet requirements.
Web hosting utilizes the WebApp service in Azure.
Continuous integration and continuous delivery (CI/CD) automated builds, tests, and deployment, using Azure DevOps. CI/CD is a method to deliver applications by using automation and continuous monitoring throughout the stages of application development, from integration and testing phases to delivery and deployment.
The product configurator automated the complete engineering selection process and improved quote-to-order process and reduced the lead time taken by customers to create quotes. Information required to process an order is captured and will reduce the risk of going back to the sales representatives to track down information. Design information needs minutes to generate instead of days.
The product configurator enabled customers to be more self-sufficient, allowing salespeople to focus on much more complex problems. Accurate quotations lead to fewer queries, which helps reduce the customer service department’s workload. Manual processes were eliminated or reduced, enabling the sales team to focus on driving more sales by submitting more qualified and competitive quotes.
Complex products come with complex pricing and configurations, increasing the risk for human errors. A product configurator significantly reduces the potential for these errors by pre-defining rules that create accurate pricing and valid combinations. Redundancies and errors were reduced, with no more incorrect or missing products. There was a drastic reduction in the time to introduce new models.
With Infosys’ help, Johnson Controls–Hitachi Air Conditioning has a configurator on the website. Customers can select the correct compressor for the application and download the relevant product information.
Times have changed. Clearly, with more people and businesses purchasing products online, there has been a significant shift in behavior focused on convenience and personalization.
Organizations need to rethink the selling process by deploying product configurator applications to optimize quoting, designing, and selling complex configurable products.
Johnson Controls–Hitachi Air Conditioning has established the first step to develop a website that includes access to a product configurator. Future customer expectations will be to order configurable products through the website, and place an order online, to have it shipped to them or pick-up in person.
The customer experience must be made simple by automating as much as possible using default options, background calculations, and conditional logic.
Anything less can cause customers to give up and look elsewhere.
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